How can wasted energy be reused? Is there a way to turn unused heat into electricity? The answer to these two questions lies in ERC technology. Many industries lose high volumes of energy daily in the form of heat, heat that is often dissipated into the environment without use. With the advancement of new technologies, the use of the Rankin organic cycle (ERC) has been considered as a reliable way to recover this thermal energy. This technology increases the efficiency of systems and is a big step towards more sustainable energy production and reducing fossil fuel consumption. Next, we will learn about the ABC and its benefits in industry and the environment, a method that has created a fundamental transformation in energy management in industries with low to medium heat sources.
What is ERC and why is it suitable for energy recovery?
ORC or Organic Rankine Cycle is a type of thermal cycle that uses organic fluids with a low boiling point instead of water. This feature allows electrical energy to be generated from low-temperature heat sources. Unlike traditional steam turbines that require high temperatures, ERC also works well with less heat. This difference in the operating fluid is the main reason for the efficiency of ERC in the recovery of energy from low-heat sources. The operation of this system is based on the evaporation of fluid, its passage through the turbine and the generation of electricity. After that, the fluid re-condenses and returns to orbit.
In the ERC cycle, the fluids used reach the boiling point at low temperatures, which allows the use of wasted heat. Since the heat output of many industries alone is not capable of generating energy, ERC technology makes it a productive resource. This is why ERC is used for a wide range of industrial and environmental applications.
What resources are suitable for the ABC?
Heat sources with low or medium temperatures are usually ignored in industrial processes. But these resources can be converted into electrical energy with the help of ERC. Especially the exhaust gases in power plants or factories, the heat of industrial furnace chimneys, the hot water returned from cooling systems and geothermal sources are among the options that ABC uses well. These resources, although not suitable for traditional steam turbines, achieve full efficiency with ERC.
Through the optimal use of these resources, ERC produces significant efficiency in industries where waste heat production is high. These sources were usually transferred to the environment in the form of lost heat until now, but now they can be used in local power generation, backup or even network connectivity thanks to ERC. In fact, ERC is a bridge between energy waste and recovery and a reliable and economical solution for a more efficient future.
Heat source Common Application in industry advantage for ERC
Exhaust exhaust gases of power plants, cement and steel plants stable and predictable temperature
Chimney furnaces metal, ceramic, petrochemical industries continuous thermal flow and average temperature
Geothermal wells low temperature geothermal areas with temperatures below 150 degrees use of clean energy sources
Hot water out of the chiller or cooler refineries, data centers, food factories heat recovery waste cooling system
Why is ERC a good solution for industries?
Industries are always facing the challenge of increasing productivity and reducing energy costs. Using ORC is exactly the answer to this need. This technology generates electricity by using unusable thermal sources, thus providing part of the energy needs of the industrial unit without the need for additional fuel. Such a process reduces dependence on primary sources and, on the other hand, makes systems perform more sustainably.
Along with this advantage, the implementation of the ERC does not require extensive changes to the equipment. ERC units are often modular in design and can be easily installed alongside existing industrial units. This feature has led industries to benefit from the benefits of ABC without disrupting the production process. In the long run, energy recovery with this method leads to lower costs and a return on investment. For industries with high energy consumption, ABC is a good choice.
The impact of the ABC on energy efficiency in industries
Increasing energy efficiency means maximizing the use of each unit of energy consumed. ORC provides exactly that. With thermal recovery that would otherwise have been wasted, more electricity is generated. This electricity is either used in the same industrial unit or can be sold to the network. In both cases, economic benefits and reduced primary energy consumption are achieved.
In large industries such as petrochemicals, cement, steel or power plants, a large part of the energy is lost as heat. By installing an ERC system, this heat can be converted into a side energy source. This small change in appearance, in practice will lead to big changes in fuel consumption, cost reduction and system performance sustainability. High productivity with the help of the ABC brings a more sustainable future for the industry.
The role of ERC in reducing pollutant emissions
One of the most important positive consequences of the ABC is the reduction of pollutant emissions. Since the system uses existing energy, the need for new fossil fuel consumption is reduced. This reduction in fuel consumption leads to direct reductions in greenhouse gases such as CO2 and NOx. Therefore, industries reduce their costs by implementing ERC projects and also take steps towards environmental responsibilities. The combination of ERC technology with sustainable development approaches, especially for companies committed to reducing their carbon footprint, will be a practical and effective choice.
Arvaj clean energy company; pioneer in the implementation of ERC projects in Iran
With a successful track record in implementing energy recovery projects, clean energy company arvaj is known as one of the pioneers of ERC technology in Iran. The series has implemented various projects using the latest technical knowledge and a team of experts in various industries, which have led to increased energy efficiency and dramatically reduced costs. Close cooperation with factories and a thorough understanding of the needs of the country’s industry has made the company a reliable choice for the implementation of the ABC.
If you’re looking for a way to reduce energy consumption and convert wasted heat into electricity, now’s the time to contact clean energy company arrowj. With us, turn the lost heat into a source of income.